郭屯煤礦牢(lao)固樹立“智能(neng)化(hua)工(gong)(gong)作(zuo)(zuo)面不是看(kan)的(de)，而是干的(de)”理(li)念(nian)，堅持“裝備(bei)(bei)、系(xi)統(tong)、管理(li)、素質”四并重，統(tong)籌(chou)推進“裝備(bei)(bei)+系(xi)統(tong)”雙輪驅動、“管理(li)+激勵”雙管齊(qi)下、“培訓+實操”齊(qi)頭并進三項重點(dian)工(gong)(gong)作(zuo)(zuo)，智能(neng)化(hua)工(gong)(gong)作(zuo)(zuo)面實現常態化(hua)自動運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝(zhuang)備可靠是(shi)(shi)(shi)(shi)自(zi)動(dong)(dong)(dong)(dong)(dong)化生(sheng)產作(zuo)(zuo)業(ye)的(de)基礎，系(xi)(xi)統(tong)(tong)穩(wen)定是(shi)(shi)(shi)(shi)工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)安全(quan)高(gao)(gao)(gao)(gao)效運(yun)轉的(de)關(guan)鍵。一是(shi)(shi)(shi)(shi)更換工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)采(cai)(cai)煤(mei)(mei)(mei)機。將采(cai)(cai)煤(mei)(mei)(mei)機更換為(wei)MG500/1200-WD型智能(neng)化采(cai)(cai)煤(mei)(mei)(mei)機，具(ju)有基于互聯網的(de)遠(yuan)程(cheng)監(jian)(jian)(jian)測(ce)(ce)、維(wei)護(hu)(hu)(hu)、故障(zhang)診斷功能(neng)，實(shi)(shi)現(xian)對滾筒高(gao)(gao)(gao)(gao)度(du)、采(cai)(cai)煤(mei)(mei)(mei)機位置的(de)監(jian)(jian)(jian)測(ce)(ce)和(he)(he)記憶截(jie)(jie)(jie)割(ge)(ge)功能(neng)，特別是(shi)(shi)(shi)(shi)在(zai)端(duan)頭截(jie)(jie)(jie)割(ge)(ge)作(zuo)(zuo)業(ye)中(zhong)(zhong)精(jing)確定位自(zi)動(dong)(dong)(dong)(dong)(dong)截(jie)(jie)(jie)割(ge)(ge)端(duan)點位置、準確重復左右滾筒截(jie)(jie)(jie)割(ge)(ge)高(gao)(gao)(gao)(gao)度(du)，實(shi)(shi)現(xian)采(cai)(cai)煤(mei)(mei)(mei)機自(zi)動(dong)(dong)(dong)(dong)(dong)控制(zhi)及記憶截(jie)(jie)(jie)割(ge)(ge)功能(neng)的(de)常(chang)態化應(ying)用，采(cai)(cai)煤(mei)(mei)(mei)機記憶截(jie)(jie)(jie)割(ge)(ge)率由(you)65%提(ti)高(gao)(gao)(gao)(gao)至90%以上(shang)。二是(shi)(shi)(shi)(shi)升級(ji)改(gai)造(zao)(zao)液(ye)(ye)壓支(zhi)(zhi)(zhi)架(jia)(jia)。樹立以液(ye)(ye)壓支(zhi)(zhi)(zhi)架(jia)(jia)為(wei)核(he)心的(de)頂板(ban)管理理念，加裝(zhuang)天瑪電液(ye)(ye)控制(zhi)系(xi)(xi)統(tong)(tong)及相關(guan)傳感(gan)器(qi)，更換帶位移傳感(gan)器(qi)的(de)推(tui)移缸和(he)(he)反沖洗(xi)濾(lv)芯，并在(zai)鄰架(jia)(jia)自(zi)動(dong)(dong)(dong)(dong)(dong)控制(zhi)、成組程(cheng)序自(zi)動(dong)(dong)(dong)(dong)(dong)控制(zhi)、自(zi)動(dong)(dong)(dong)(dong)(dong)反沖洗(xi)等功能(neng)上(shang)，根據工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)實(shi)(shi)際生(sheng)產工(gong)(gong)藝開發(fa)跟機自(zi)動(dong)(dong)(dong)(dong)(dong)化程(cheng)序，實(shi)(shi)現(xian)電液(ye)(ye)控制(zhi)系(xi)(xi)統(tong)(tong)及自(zi)動(dong)(dong)(dong)(dong)(dong)化跟機功能(neng)常(chang)態化運(yun)行(xing)，支(zhi)(zhi)(zhi)架(jia)(jia)自(zi)動(dong)(dong)(dong)(dong)(dong)跟機率由(you)75%提(ti)高(gao)(gao)(gao)(gao)至95%以上(shang)。三(san)是(shi)(shi)(shi)(shi)建(jian)設工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)視(shi)頻(pin)監(jian)(jian)(jian)控系(xi)(xi)統(tong)(tong)。搭(da)建(jian)工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)工(gong)(gong)業(ye)以太網，建(jian)設視(shi)頻(pin)系(xi)(xi)統(tong)(tong)，實(shi)(shi)現(xian)了(le)在(zai)順(shun)槽監(jian)(jian)(jian)控中(zhong)(zhong)心對綜采(cai)(cai)自(zi)動(dong)(dong)(dong)(dong)(dong)化設備的(de)可視(shi)化遠(yuan)程(cheng)監(jian)(jian)(jian)控和(he)(he)在(zai)線監(jian)(jian)(jian)測(ce)(ce)功能(neng)，具(ju)備全(quan)自(zi)動(dong)(dong)(dong)(dong)(dong)控制(zhi)和(he)(he)分機自(zi)動(dong)(dong)(dong)(dong)(dong)控制(zhi)兩(liang)種模(mo)式，實(shi)(shi)現(xian)了(le)工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)設備及視(shi)頻(pin)信息集中(zhong)(zhong)監(jian)(jian)(jian)控的(de)常(chang)態化應(ying)用。四是(shi)(shi)(shi)(shi)集成供液(ye)(ye)系(xi)(xi)統(tong)(tong)改(gai)造(zao)(zao)。將供液(ye)(ye)系(xi)(xi)統(tong)(tong)改(gai)進為(wei)“兩(liang)進一回”供液(ye)(ye)模(mo)式，支(zhi)(zhi)(zhi)架(jia)(jia)分段獨立供液(ye)(ye)，在(zai)生(sheng)產過程(cheng)中(zhong)(zhong)，實(shi)(shi)現(xian)快速、平穩(wen)拉架(jia)(jia)。采(cai)(cai)用變頻(pin)調(diao)速技術(shu)，減少機械系(xi)(xi)統(tong)(tong)沖擊，實(shi)(shi)現(xian)乳化液(ye)(ye)泵站平穩(wen)啟(qi)動(dong)(dong)(dong)(dong)(dong)；減少電磁閥(fa)卸載次數，降(jiang)低噪(zao)音(yin)、節能(neng)減排。五是(shi)(shi)(shi)(shi)兩(liang)順(shun)槽取消單(dan)體支(zhi)(zhi)(zhi)護(hu)(hu)(hu)。兩(liang)巷(xiang)超前采(cai)(cai)用單(dan)元支(zhi)(zhi)(zhi)架(jia)(jia)支(zhi)(zhi)(zhi)護(hu)(hu)(hu)，利用單(dan)軌吊進行(xing)挪移，提(ti)高(gao)(gao)(gao)(gao)了(le)勞動(dong)(dong)(dong)(dong)(dong)作(zuo)(zuo)業(ye)安全(quan)系(xi)(xi)數，降(jiang)低了(le)職(zhi)工(gong)(gong)勞動(dong)(dong)(dong)(dong)(dong)強度(du)。生(sheng)產班由(you)16人(ren)縮減為(wei)12人(ren)，去除留巷(xiang)影響實(shi)(shi)際人(ren)員10人(ren)，將工(gong)(gong)作(zuo)(zuo)面(mian)(mian)(mian)內作(zuo)(zuo)業(ye)人(ren)員解放至順(shun)槽進行(xing)遠(yuan)程(cheng)監(jian)(jian)(jian)視(shi)或輔助作(zuo)(zuo)業(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建立適應智(zhi)(zhi)能化(hua)(hua)(hua)(hua)(hua)生產的管理(li)(li)體系(xi)是日常(chang)運(yun)(yun)行(xing)(xing)的保(bao)(bao)證。一是堅(jian)持(chi)跟班寫實。生產副總、機(ji)(ji)(ji)電副總統(tong)籌負責智(zhi)(zhi)能化(hua)(hua)(hua)(hua)(hua)工(gong)(gong)作面(mian)(mian)建設(she)，成立寫實小組(zu)，安排(pai)專人(ren)跟班寫實，協調解決(jue)現(xian)場(chang)問(wen)題，特別是監(jian)督采(cai)煤機(ji)(ji)(ji)司機(ji)(ji)(ji)克(ke)服操作隨(sui)(sui)意性，順平頂底板(ban)，保(bao)(bao)證支(zhi)架(jia)狀態，為采(cai)煤機(ji)(ji)(ji)記憶(yi)截(jie)割(ge)創(chuang)造良好條件，減少人(ren)工(gong)(gong)干預(yu)。二是加強(qiang)供液(ye)(ye)(ye)系(xi)統(tong)監(jian)管。頂板(ban)完好是工(gong)(gong)作面(mian)(mian)智(zhi)(zhi)能化(hua)(hua)(hua)(hua)(hua)運(yun)(yun)行(xing)(xing)的前提，堅(jian)持(chi)支(zhi)架(jia)完好率(lv)(lv)向100%邁進(jin)，正確使(shi)(shi)(shi)用(yong)(yong)乳(ru)化(hua)(hua)(hua)(hua)(hua)液(ye)(ye)(ye)自(zi)動配比(bi)裝(zhuang)(zhuang)置(zhi)和反(fan)沖洗過濾，嚴格對現(xian)場(chang)凈化(hua)(hua)(hua)(hua)(hua)水裝(zhuang)(zhuang)置(zhi)進(jin)行(xing)(xing)水質檢(jian)測，并(bing)對乳(ru)化(hua)(hua)(hua)(hua)(hua)液(ye)(ye)(ye)濃(nong)度(du)隨(sui)(sui)時(shi)(shi)抽檢(jian)，確保(bao)(bao)液(ye)(ye)(ye)壓系(xi)統(tong)“血液(ye)(ye)(ye)”純(chun)凈。三(san)是嚴格智(zhi)(zhi)能化(hua)(hua)(hua)(hua)(hua)裝(zhuang)(zhuang)備開機(ji)(ji)(ji)率(lv)(lv)考核(he)(he)(he)。制定下(xia)發《智(zhi)(zhi)能化(hua)(hua)(hua)(hua)(hua)裝(zhuang)(zhuang)備開機(ji)(ji)(ji)使(shi)(shi)(shi)用(yong)(yong)率(lv)(lv)考核(he)(he)(he)管理(li)(li)辦法》，每天調取(qu)設(she)備運(yun)(yun)行(xing)(xing)曲線、支(zhi)架(jia)跟機(ji)(ji)(ji)、煤機(ji)(ji)(ji)記憶(yi)截(jie)割(ge)的時(shi)(shi)間數據、自(zi)動化(hua)(hua)(hua)(hua)(hua)使(shi)(shi)(shi)用(yong)(yong)時(shi)(shi)間作為考核(he)(he)(he)依據，與管理(li)(li)人(ren)員工(gong)(gong)資掛鉤，月度(du)工(gong)(gong)資由機(ji)(ji)(ji)電礦長審核(he)(he)(he)后發放，保(bao)(bao)障基層工(gong)(gong)區常(chang)態化(hua)(hua)(hua)(hua)(hua)使(shi)(shi)(shi)用(yong)(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是(shi)常態化(hua)開展(zhan)崗位(wei)培訓。堅持“走出去、請進來”，先后(hou)組織專業(ye)(ye)技術人(ren)(ren)(ren)(ren)(ren)員(yuan)及現(xian)場實操(cao)人(ren)(ren)(ren)(ren)(ren)員(yuan)到付村煤礦(kuang)、中國礦(kuang)大等單位(wei)學習交流，抽調機電(dian)維修骨(gu)干(gan)人(ren)(ren)(ren)(ren)(ren)員(yuan)配合(he)(he)廠(chang)家(jia)技術人(ren)(ren)(ren)(ren)(ren)員(yuan)進行(xing)聯合(he)(he)調試；同時，邀(yao)請廠(chang)家(jia)技術人(ren)(ren)(ren)(ren)(ren)員(yuan)到現(xian)場，采用理(li)(li)論(lun)(lun)與實操(cao)相結合(he)(he)、現(xian)場學與視頻學相結合(he)(he)的培訓模式(shi)，全面(mian)(mian)提(ti)升理(li)(li)論(lun)(lun)知(zhi)識及實踐操(cao)作(zuo)本(ben)領，為智(zhi)(zhi)能(neng)(neng)化(hua)采煤工作(zuo)面(mian)(mian)的建(jian)設和運行(xing)打下了(le)基礎。二是(shi)提(ti)升管(guan)理(li)(li)人(ren)(ren)(ren)(ren)(ren)員(yuan)智(zhi)(zhi)能(neng)(neng)化(hua)操(cao)作(zuo)。生(sheng)產副總(zong)、機電(dian)副總(zong)及業(ye)(ye)務(wu)科室管(guan)理(li)(li)人(ren)(ren)(ren)(ren)(ren)員(yuan)必須掌握工作(zuo)面(mian)(mian)記憶截割及三機理(li)(li)論(lun)(lun)知(zhi)識，并能(neng)(neng)夠進行(xing)指導性操(cao)作(zuo)；計劃開展(zhan)業(ye)(ye)務(wu)科室管(guan)理(li)(li)人(ren)(ren)(ren)(ren)(ren)員(yuan)理(li)(li)論(lun)(lun)和實操(cao)考(kao)試，嚴格落實排名獎罰(fa)，以此推進智(zhi)(zhi)能(neng)(neng)化(hua)工作(zuo)面(mian)(mian)建(jian)設。
