郭屯(tun)煤(mei)礦以(yi)“三減(jian)三提”為(wei)目標,信(xin)息(xi)化(hua)為(wei)支撐,價值(zhi)鏈再造為(wei)抓手,堅持抓細(xi)抓實成本管控(kong)、創效增盈等(deng)系列工作(zuo),努力建設具有(you)郭屯(tun)特色的(de)“兩化(hua)融合”管理體系。

一、突出價值鏈管理,全面提升發展效率效益
堅持(chi)對生產(chan)全流程進行系統性(xing)寫實、全方(fang)位優化,梳(shu)理(li)剔除(chu)價(jia)(jia)值(zhi)鏈中非(fei)增值(zhi)活動,提升(sheng)補(bu)強(qiang)增值(zhi)活動,構建了煤質管控、精益(yi)(yi)生產(chan)、節能降耗、設備管理(li)、精益(yi)(yi)營銷5條價(jia)(jia)值(zhi)鏈。

1.強化精益煤質管理。突出全(quan)(quan)員抓(zhua)煤(mei)(mei)(mei)(mei)(mei)質(zhi),深化源頭(tou)治理、過(guo)程管控(kong)(kong)(kong),建立了控(kong)(kong)(kong)矸(gan)、控(kong)(kong)(kong)雜(za)(za)、控(kong)(kong)(kong)水(shui)(shui)(shui)(shui)“三控(kong)(kong)(kong)”管理體系。1-7月(yue)(yue)份(fen)(fen)精(jing)煤(mei)(mei)(mei)(mei)(mei)回收(shou)(shou)率(lv)(lv)48.94%,同比提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)7.53%;商品煤(mei)(mei)(mei)(mei)(mei)綜合(he)(he)回收(shou)(shou)率(lv)(lv)77.14%,同比提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)7.57%,原(yuan)煤(mei)(mei)(mei)(mei)(mei)發熱量4694大(da)卡(ka),較去年7-10月(yue)(yue)份(fen)(fen)提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)489大(da)卡(ka),實現(xian)煤(mei)(mei)(mei)(mei)(mei)質(zhi)創效9650萬元。特別(bie)(bie)是(shi)(shi)4-6月(yue)(yue)份(fen)(fen)精(jing)煤(mei)(mei)(mei)(mei)(mei)平均(jun)產(chan)(chan)率(lv)(lv)56.3%,比去年7-10月(yue)(yue)份(fen)(fen)提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)10.94%;商品煤(mei)(mei)(mei)(mei)(mei)平均(jun)產(chan)(chan)率(lv)(lv)83.45%,提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)13.88%。一(yi)是(shi)(shi)控(kong)(kong)(kong)矸(gan)方面。加(jia)強支(zhi)架完(wan)好(hao)率(lv)(lv)管控(kong)(kong)(kong),開展(zhan)支(zhi)架工(gong)(gong)現(xian)場(chang)(chang)實操(cao)培訓,嚴格落(luo)實帶(dai)(dai)壓擦頂(ding)移(yi)架,嚴防架前、架間、端頭(tou)漏矸(gan)。合(he)(he)理控(kong)(kong)(kong)制(zhi)工(gong)(gong)作面采高(gao)(gao)(gao),過(guo)斷層(ceng)嚴格分(fen)層(ceng)截(jie)割、分(fen)裝(zhuang)分(fen)出;放頂(ding)煤(mei)(mei)(mei)(mei)(mei)見矸(gan)封(feng)口,減少矸(gan)石混入(ru)煤(mei)(mei)(mei)(mei)(mei)流(liu);半煤(mei)(mei)(mei)(mei)(mei)巷(xiang)(xiang)(xiang)掘進嚴控(kong)(kong)(kong)巷(xiang)(xiang)(xiang)高(gao)(gao)(gao)、巷(xiang)(xiang)(xiang)寬,減少割矸(gan);巷(xiang)(xiang)(xiang)修施(shi)工(gong)(gong)或全(quan)(quan)巖掘進時,利用采區(qu)(qu)雙倉(cang)配置,嚴格煤(mei)(mei)(mei)(mei)(mei)矸(gan)分(fen)離、分(fen)掘分(fen)出。特殊情況實行(xing)人工(gong)(gong)揀矸(gan),原(yuan)煤(mei)(mei)(mei)(mei)(mei)含(han)矸(gan)率(lv)(lv)由(you)(you)34.28%最低降至15.82%。二是(shi)(shi)控(kong)(kong)(kong)水(shui)(shui)(shui)(shui)方面。各類(lei)生(sheng)(sheng)產(chan)(chan)設備冷卻水(shui)(shui)(shui)(shui)接管外排,工(gong)(gong)作面有生(sheng)(sheng)產(chan)(chan)積(ji)(ji)水(shui)(shui)(shui)(shui)或老空水(shui)(shui)(shui)(shui)集中收(shou)(shou)集外排,噴(pen)霧、沖塵用水(shui)(shui)(shui)(shui)停機停水(shui)(shui)(shui)(shui),淋水(shui)(shui)(shui)(shui)區(qu)(qu)域的皮(pi)(pi)帶(dai)(dai)上方搭(da)(da)設防水(shui)(shui)(shui)(shui)雨棚,煤(mei)(mei)(mei)(mei)(mei)倉(cang)上口搭(da)(da)設擋水(shui)(shui)(shui)(shui)檐,特別(bie)(bie)是(shi)(shi)膠帶(dai)(dai)巷(xiang)(xiang)(xiang)積(ji)(ji)水(shui)(shui)(shui)(shui)區(qu)(qu)域每隔(ge)30m施(shi)工(gong)(gong)臨時排水(shui)(shui)(shui)(shui)點(dian),嚴控(kong)(kong)(kong)散水(shui)(shui)(shui)(shui)進入(ru)煤(mei)(mei)(mei)(mei)(mei)流(liu),7月(yue)(yue)份(fen)(fen)原(yuan)煤(mei)(mei)(mei)(mei)(mei)全(quan)(quan)水(shui)(shui)(shui)(shui)降至5.03%,有效提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)了皮(pi)(pi)帶(dai)(dai)運行(xing)安全(quan)(quan)系數(shu)和精(jing)煤(mei)(mei)(mei)(mei)(mei)洗出率(lv)(lv)。三是(shi)(shi)控(kong)(kong)(kong)雜(za)(za)方面,提(ti)(ti)(ti)(ti)前標記及(ji)拆(chai)除端頭(tou)支(zhi)護材料,防止(zhi)錨桿混入(ru)煤(mei)(mei)(mei)(mei)(mei)流(liu);加(jia)強除鐵器的維護保養和清理,保證除鐵器正(zheng)常使用,避免鐵器二次進入(ru)煤(mei)(mei)(mei)(mei)(mei)流(liu);生(sheng)(sheng)產(chan)(chan)現(xian)場(chang)(chang)及(ji)沿(yan)線設置雜(za)(za)物(wu)回收(shou)(shou)箱,集中回收(shou)(shou)處理,并(bing)嚴格落(luo)實雜(za)(za)物(wu)倒(dao)追(zhui)機制(zhi)。另外,7月(yue)(yue)20日完(wan)成煤(mei)(mei)(mei)(mei)(mei)泥浮選系統改造后,煤(mei)(mei)(mei)(mei)(mei)泥發熱量降低至2700kcal/kg,降幅1300kcal/kg,精(jing)煤(mei)(mei)(mei)(mei)(mei)產(chan)(chan)率(lv)(lv)提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)6.5%,預計年創效6000萬元。正(zheng)加(jia)快施(shi)工(gong)(gong)一(yi)采區(qu)(qu)矸(gan)石倉(cang),施(shi)工(gong)(gong)完(wan)成后將解決影響礦井煤(mei)(mei)(mei)(mei)(mei)矸(gan)分(fen)離的瓶頸,煤(mei)(mei)(mei)(mei)(mei)質(zhi)可由(you)(you)4000大(da)卡(ka)提(ti)(ti)(ti)(ti)升至5200大(da)卡(ka),精(jing)煤(mei)(mei)(mei)(mei)(mei)洗出率(lv)(lv)由(you)(you)43.3%提(ti)(ti)(ti)(ti)高(gao)(gao)(gao)至56.2%,減少主井提(ti)(ti)(ti)(ti)矸(gan)約5.5萬噸。

2.強化精益生產管理。一是突出科學高效過斷層。按照“一刀一剖面”,每日形成素描圖,通過準確研判斷層揭露情況,構建動態模型,調整支架角度,優化進刀方案。重點強化頂板管控,破碎區域提前注漿治理,實行支架二次注液,加強掛網防護,嚴格帶壓擦頂移架,工作面過斷層周期由28天縮減為19天,減少人工成本投入約39萬元;減少割矸量2.8萬噸。二是突出人工提效。建立“四提一減”分析法(提高放炮、支護、打眼、出矸效率,減少影響時間),對-670m輔助水(shui)平軌(gui)道巷生產流程(cheng)進行全面(mian)分析,減少(shao)非(fei)增(zeng)值(zhi)活動(dong),直接工(gong)(gong)工(gong)(gong)效0.090米/工(gong)(gong),比定額工(gong)(gong)效提高13%。三是突出洗選(xuan)材料管控(kong)。對洗煤廠濃(nong)縮泵房加(jia)藥(yao)量進行寫(xie)實,根據(ju)洗選(xuan)數據(ju)優化調(diao)整(zheng)崗位(wei)工(gong)(gong)操作,噸(dun)煤泥(ni)藥(yao)耗控(kong)制在85g/t以(yi)下,較寫(xie)實前下降100g/t,節省藥(yao)劑費用(yong)約12萬元。
3.強化精益節能管理。重點從設備升級改造、避峰填谷、系統優化、制度管理、電費政策優化等五個方面制定節能降本管控措施,1-7月份同比減少892.91萬度,電費減少603.45萬元,噸煤電耗降低1.36kWh/t。一是堅持設備升級改造。-670m變電所加裝SVG補償裝置,線路損耗降低482KW,年節約電費342萬元。二是嚴格避峰填谷。合理調整生產時間,平均電價同比降低0.005元/度,節約電費42萬元。三是持續優化系統。減少10臺變壓器,減少礦井負荷最大尖峰值,電費同比減少150萬元;開展運輸寫實、皮帶標準化專項治理,皮帶負荷率提高0.64%,每月節約電費、人工費、材料費約4.1萬元;制定實施清污分離排水方案,每天可減少三灰水排放量1800m3,強化(hua)污水(shui)多級沉(chen)淀,噸水(shui)百米電耗比考核指標降低12%。四(si)是(shi)加強節電制度管(guan)理(li)。制定下發節電管(guan)理(li)制度,將用電指標分解至班(ban)組、頭面,嚴格(ge)落實(shi)考核獎罰,累計(ji)節約電量2.4萬度。五是(shi)積極(ji)爭取電費政策(ce)優惠,嚴格(ge)管(guan)控功率因數。
4.強化精益設備管理。一是(shi)提升(sheng)設(she)(she)(she)備(bei)(bei)(bei)全生命(ming)周(zhou)期管(guan)(guan)(guan)理(li)。依托設(she)(she)(she)備(bei)(bei)(bei)管(guan)(guan)(guan)理(li)共享平臺(tai)(tai),深化(hua)過程管(guan)(guan)(guan)控,對(dui)設(she)(she)(she)備(bei)(bei)(bei)回(hui)交、領(ling)用、交接及時在(zai)設(she)(she)(she)備(bei)(bei)(bei)平臺(tai)(tai)發起變動申請,設(she)(she)(she)備(bei)(bei)(bei)周(zhou)轉率同比提高18.8%,集團(tuan)內(nei)部(bu)調(diao)撥設(she)(she)(she)備(bei)(bei)(bei)5臺(tai)(tai),盤活資(zi)金62.84萬元。二是(shi)創新設(she)(she)(she)備(bei)(bei)(bei)租賃(lin)(lin)管(guan)(guan)(guan)理(li)。對(dui)責任(ren)單(dan)位(wei)管(guan)(guan)(guan)轄范(fan)圍內(nei)的設(she)(she)(she)備(bei)(bei)(bei)收取租賃(lin)(lin)費(fei)用,增強全員設(she)(she)(she)備(bei)(bei)(bei)管(guan)(guan)(guan)理(li)意識(shi),逐步(bu)消(xiao)除(chu)設(she)(she)(she)備(bei)(bei)(bei)閑置、維(wei)護(hu)(hu)不當造成的浪費(fei)。截(jie)止7月份通過對(dui)試點單(dan)位(wei)清查對(dui)賬(zhang),累計核實閑置設(she)(she)(she)備(bei)(bei)(bei)58臺(tai)(tai),市場化(hua)結算租賃(lin)(lin)費(fei)用1.57萬元。三是(shi)規(gui)范(fan)設(she)(she)(she)備(bei)(bei)(bei)維(wei)護(hu)(hu)管(guan)(guan)(guan)理(li)。在(zai)提升(sheng)、壓風、通風等主系統安裝振動傳(chuan)感器(qi),采集點表數據建立機(ji)理(li)模型(xing),利用大數據分析手段定時推送報警信息,將故障維(wei)修保(bao)養(yang)向超前維(wei)護(hu)(hu)保(bao)養(yang)轉變,減少(shao)設(she)(she)(she)備(bei)(bei)(bei)事故率,降低非計劃(hua)停產損失(shi),年(nian)節約(yue)維(wei)修費(fei)用60余萬元。
5.強化精益營銷管理。一是建立訂單式客戶維護看板。及時維護銷售看板及煤炭產品預警(jing)看板,分析市場變化(hua)規律,服務(wu)、指導礦井生(sheng)產,實現銷售看板管理(li)。二是暢通(tong)銷售渠道。所有(you)副產品(洗矸和低質煤)均在自主開(kai)發的網絡(luo)平臺(tai)競價銷售,1-7月份(fen)實現副產品增收329.16萬元。三是深化(hua)智能管控(kong)。健全數(shu)字化(hua)驗室,避免重復(fu)列表、填寫質檢數(shu)據,提高工作效(xiao)率(lv);完善智能化(hua)煤場建設,實現遠程集控(kong)、無(wu)人管理(li),減少(shao)崗(gang)位(wei)工17人,每年節約人工費約16.8萬元。
二、突出市場化運行,全面構建縱橫覆蓋的結算模式
以全面預算(suan)(suan)(suan)、全員(yuan)績效為引(yin)領,以價格為紐帶,利用(yong)(yong)(yong)(yong)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)價值規律,構建了“九(jiu)大(da)要(yao)素(su)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)、五(wu)級市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)主體、四級市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)交(jiao)易(yi)(yi)”的(de)(de)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)化(hua)運(yun)(yun)行(xing)管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)框(kuang)架,將(jiang)交(jiao)易(yi)(yi)劃(hua)分為量(liang)化(hua)收(shou)購(gou)、承責考核兩大(da)板塊,把內(nei)部工序之間的(de)(de)關系(xi)(xi)轉變(bian)為等(deng)價交(jiao)換(huan)的(de)(de)經濟關系(xi)(xi),實(shi)(shi)(shi)(shi)(shi)(shi)現市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)化(hua)的(de)(de)橫向(xiang)覆蓋和縱向(xiang)延(yan)伸。一(yi)是(shi)(shi)產(chan)品市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。采掘(jue)(jue)、巷修(xiu)(xiu)(xiu)工程全面推行(xing)招(zhao)投(tou)標項(xiang)目(mu)化(hua)管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li),以此提(ti)(ti)高(gao)(gao)勞動效率(lv),降低成(cheng)本支出。掘(jue)(jue)進(jin)(jin)(jin)一(yi)工區(qu)(qu)承包(bao)2303軌(gui)道順槽掘(jue)(jue)進(jin)(jin)(jin)項(xiang)目(mu),工效由0.079米(mi)/工提(ti)(ti)高(gao)(gao)到(dao)(dao)0.110米(mi)/工,增幅39.24%;人(ren)均工資由9719元(yuan)(yuan)/人(ren)增加到(dao)(dao)12264.5元(yuan)(yuan)/人(ren),增幅26.19%。二是(shi)(shi)物(wu)資供應市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。將(jiang)年度(du)(du)材料費用(yong)(yong)(yong)(yong)指(zhi)標分解到(dao)(dao)采掘(jue)(jue)、機電、技術、后勤及礦控(kong)五(wu)個專(zhuan)業線,由分管(guan)(guan)(guan)(guan)(guan)礦領導(dao)自(zi)(zi)控(kong)管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li);區(qu)(qu)隊(科室)費用(yong)(yong)(yong)(yong)由區(qu)(qu)隊制定內(nei)部考核辦法,區(qu)(qu)隊自(zi)(zi)治管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li);班(ban)(ban)組將(jiang)材料費用(yong)(yong)(yong)(yong)落(luo)實(shi)(shi)(shi)(shi)(shi)(shi)到(dao)(dao)個人(ren),班(ban)(ban)組自(zi)(zi)主管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)。并利用(yong)(yong)(yong)(yong)精益物(wu)資管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)系(xi)(xi)統(tong),實(shi)(shi)(shi)(shi)(shi)(shi)現材料管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)月(yue)(yue)初預算(suan)(suan)(suan)、實(shi)(shi)(shi)(shi)(shi)(shi)時管(guan)(guan)(guan)(guan)(guan)控(kong)、預警通(tong)報、重點分析、監(jian)督整(zheng)改的(de)(de)閉環管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)。三是(shi)(shi)租(zu)(zu)賃市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。對(dui)(dui)機電設備(bei)及周轉物(wu)資實(shi)(shi)(shi)(shi)(shi)(shi)行(xing)租(zu)(zu)賃管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li),提(ti)(ti)高(gao)(gao)利用(yong)(yong)(yong)(yong)率(lv),減少資金占用(yong)(yong)(yong)(yong)。1-7月(yue)(yue)份周轉物(wu)資通(tong)過(guo)租(zu)(zu)賃節約投(tou)入190.81萬元(yuan)(yuan)。四是(shi)(shi)電力(li)(li)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。運(yun)(yun)用(yong)(yong)(yong)(yong)能耗監(jian)測(ce)(ce)系(xi)(xi)統(tong),每天統(tong)計礦井電費發生情況,實(shi)(shi)(shi)(shi)(shi)(shi)現動態管(guan)(guan)(guan)(guan)(guan)控(kong)。對(dui)(dui)電費管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)實(shi)(shi)(shi)(shi)(shi)(shi)行(xing)日清(qing)(qing)月(yue)(yue)結,指(zhi)導(dao)各用(yong)(yong)(yong)(yong)電單(dan)位合理(li)(li)(li)(li)(li)(li)選型、維(wei)護使用(yong)(yong)(yong)(yong)設備(bei),提(ti)(ti)高(gao)(gao)設備(bei)運(yun)(yun)行(xing)效率(lv)。五(wu)是(shi)(shi)人(ren)力(li)(li)資源市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。根據礦井生產(chan)接續,制定月(yue)(yue)度(du)(du)、季(ji)度(du)(du)、年度(du)(du)定編定員(yuan)方案(an),認(ren)真開(kai)(kai)展人(ren)力(li)(li)資源專(zhuan)項(xiang)整(zheng)頓,開(kai)(kai)展區(qu)(qu)隊員(yuan)工素(su)能測(ce)(ce)評,優化(hua)人(ren)力(li)(li)資源結構。六是(shi)(shi)服(fu)務市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。打造“一(yi)站(zhan)式”運(yun)(yun)輸服(fu)務市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang),通(tong)過(guo)物(wu)料運(yun)(yun)輸數量(liang)、形式及距離寫實(shi)(shi)(shi)(shi)(shi)(shi),形成(cheng)交(jiao)易(yi)(yi)單(dan)價,實(shi)(shi)(shi)(shi)(shi)(shi)行(xing)虛擬貨幣結算(suan)(suan)(suan),提(ti)(ti)高(gao)(gao)輔助運(yun)(yun)輸設備(bei)滿載率(lv),運(yun)(yun)輸效率(lv)提(ti)(ti)高(gao)(gao)10%。七是(shi)(shi)維(wei)修(xiu)(xiu)(xiu)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。機修(xiu)(xiu)(xiu)廠在實(shi)(shi)(shi)(shi)(shi)(shi)現“班(ban)(ban)清(qing)(qing)班(ban)(ban)結”的(de)(de)基(ji)礎上,實(shi)(shi)(shi)(shi)(shi)(shi)行(xing)獨立核算(suan)(suan)(suan)、自(zi)(zi)負盈(ying)虧,進(jin)(jin)(jin)一(yi)步挖掘(jue)(jue)維(wei)修(xiu)(xiu)(xiu)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)潛力(li)(li),設備(bei)完好率(lv)提(ti)(ti)升6.8%。八(ba)是(shi)(shi)洗(xi)銷(xiao)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。對(dui)(dui)洗(xi)選管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)及營銷(xiao)管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)進(jin)(jin)(jin)行(xing)市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)化(hua)收(shou)購(gou),對(dui)(dui)煤管(guan)(guan)(guan)(guan)(guan)科運(yun)(yun)銷(xiao)單(dan)價按1.61元(yuan)(yuan)/噸收(shou)購(gou),對(dui)(dui)洗(xi)煤廠原煤入洗(xi)單(dan)價按0.73元(yuan)(yuan)/噸、精煤洗(xi)選單(dan)價1.81元(yuan)(yuan)/噸收(shou)購(gou),激發自(zi)(zi)主管(guan)(guan)(guan)(guan)(guan)理(li)(li)(li)(li)(li)(li)、自(zi)(zi)主提(ti)(ti)升效能。九(jiu)是(shi)(shi)資金市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)。為確保市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)化(hua)工作的(de)(de)深入開(kai)(kai)展,在實(shi)(shi)(shi)(shi)(shi)(shi)現公(gong)平交(jiao)易(yi)(yi)的(de)(de)前(qian)提(ti)(ti)下,建立資金市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang),完善“以豐補歉(qian)”調(diao)節機制,區(qu)(qu)隊儲備(bei)賬(zhang)戶實(shi)(shi)(shi)(shi)(shi)(shi)行(xing)月(yue)(yue)度(du)(du)核算(suan)(suan)(suan)、季(ji)度(du)(du)清(qing)(qing)算(suan)(suan)(suan)、半年兌現、年底清(qing)(qing)零模式,規范市(shi)(shi)(shi)(shi)場(chang)(chang)(chang)(chang)化(hua)運(yun)(yun)作。
三、突出“兩化融合”,全面建設精益精細管控體系

以市場(chang)化管(guan)理為基礎,以精(jing)益思想植(zhi)入(ru)和精(jing)益管(guan)理工具應用為手段(duan),持續完善管(guan)理流程(cheng)和經營機(ji)制,實現市場(chang)化、精(jing)益化管(guan)理相互(hu)支(zhi)撐、有機(ji)融合(he)。

1.堅持對市場主體進行精益提升。一是礦井層級。根據管(guan)理會(hui)計(ji)的(de)“量(liang)(liang)本(ben)利(li)”分析、全(quan)面預算管(guan)理,每天形成(cheng)以產量(liang)(liang)、收(shou)入(ru)、成(cheng)本(ben)支出(chu)、利(li)潤(run)完(wan)成(cheng)、現(xian)金流量(liang)(liang)等(deng)為主要(yao)內容的(de)經營管(guan)理簡(jian)報。圍繞利(li)潤(run)目(mu)標,用會(hui)計(ji)語言說明經濟運(yun)行(xing)狀態,建立數學模型,
為生(sheng)產(chan)決策(ce)提(ti)供依據。二是(shi)專業層級(ji)。通過市場(chang)結算鏈(lian)條,將安全生(sheng)產(chan)、工(gong)(gong)程質量、文明(ming)生(sheng)產(chan)、“一通三(san)防”、防沖管(guan)(guan)理(li)等精(jing)(jing)益生(sheng)產(chan)項(xiang)目,進行(xing)貨幣化(hua)管(guan)(guan)理(li),納入市場(chang)化(hua)結算,實現市場(chang)化(hua)、精(jing)(jing)益化(hua)融合。三(san)是(shi)區(qu)隊層級(ji)。將成(cheng)本(ben)控(kong)制(zhi)(zhi)中心下沉至區(qu)隊,根據人工(gong)(gong)費、材(cai)料費、電費、維修(xiu)費等構(gou)成(cheng)的(de)標準成(cheng)本(ben),建立提(ti)效、節支(zhi)、增(zeng)收(shou)的(de)盈收(shou)自主管(guan)(guan)控(kong)平臺,實行(xing)班(ban)(ban)(ban)清日結。每天形成(cheng)“區(qu)隊盈收(shou)表”,提(ti)高(gao)工(gong)(gong)資分配透明(ming)度,實現自主經營、自負盈虧,減(jian)(jian)少成(cheng)本(ben)管(guan)(guan)控(kong)責任盲區(qu)。四是(shi)班(ban)(ban)(ban)組層級(ji)。以集團公司勞(lao)(lao)動(dong)定額為基(ji)礎,制(zhi)(zhi)定“千分制(zhi)(zhi)”,實現勞(lao)(lao)動(dong)量化(hua)管(guan)(guan)理(li),統一區(qu)隊內部工(gong)(gong)資計(ji)分標準,提(ti)高(gao)班(ban)(ban)(ban)組自主管(guan)(guan)理(li)水平。五是(shi)員工(gong)(gong)層級(ji)。計(ji)劃通過OEC科學(xue)計(ji)分,規范管(guan)(guan)理(li),實現日事日畢、日清日高(gao),打破(po)區(qu)隊、班(ban)(ban)(ban)組層級(ji)的(de)“大鍋飯(fan)”,營造(zao)提(ti)工(gong)(gong)效、減(jian)(jian)支(zhi)出、學(xue)技能的(de)濃厚氛圍(wei)。


2.持續強化信息化支撐。一(yi)是上線精(jing)益(yi)薪酬管(guan)理系統(tong)。在采掘區隊成功運行(xing),改變了過去使用電子表(biao)格管(guan)理數據效(xiao)率低、易丟失、難統(tong)計的(de)(de)現(xian)(xian)狀,提高(gao)了薪酬核(he)算工(gong)作的(de)(de)透(tou)明度(du)和效(xiao)率,將精(jing)細化管(guan)理的(de)(de)目標(biao)向(xiang)班組、現(xian)(xian)場延伸(shen),提高(gao)精(jing)細化管(guan)理程度(du),系統(tong)結(jie)算準(zhun)確率達到90%以上,并且實現(xian)(xian)職(zhi)工(gong)收入一(yi)鍵(jian)查(cha)詢(xun)。二(er)是上線精(jing)益(yi)物(wu)資(zi)(zi)管(guan)理系統(tong)。為材(cai)料消(xiao)耗細化到班組、個人提供了信(xin)息化支撐,實現(xian)(xian)了礦井對物(wu)資(zi)(zi)管(guan)理的(de)(de)全(quan)生命周期業(ye)務流程信(xin)息化,減少(shao)了物(wu)資(zi)(zi)丟失及浪費現(xian)(xian)象,加(jia)快了周轉(zhuan)(zhuan)物(wu)資(zi)(zi)流轉(zhuan)(zhuan)。僅通過系統(tong)的(de)(de)自動利庫功能,1-7月盤活積壓物(wu)資(zi)(zi)268項,金額60.14萬元。

3.推行反對浪費自主改善。全面(mian)分析(xi)識別過(guo)(guo)量生(sheng)產(chan)、運輸浪(lang)費、庫存浪(lang)費、等待浪(lang)費、過(guo)(guo)度(du)加工(gong)、不良品、動作浪(lang)費、管(guan)理(li)浪(lang)費“八(ba)大(da)浪(lang)費”共計(ji)56項,各單位逐條(tiao)制定整改措施,解決顯性和隱性浪(lang)費點(dian),優化價值流程。通過(guo)(guo)反對浪(lang)費活動,節約成本約56萬元,獎勵優秀項目5200元。
4.推行“7S”目視管理。“物(wu)資超市”劃區管理(li),清理(li)長期積壓無利用價值物(wu)資27項,制(zhi)作目視化看(kan)板,提高收發(fa)物(wu)資效(xiao)率(lv),減少倉庫保(bao)管員2人,每年節約(yue)人工(gong)成本(ben)約(yue)23萬元。開展機修廠工(gong)位(wei)定置管理(li),減少了人、機、料的(de)浪費,實(shi)現了安全有(you)(you)保(bao)障、工(gong)效(xiao)有(you)(you)提高、員工(gong)職業素養有(you)(you)提升。
