郭屯煤礦牢固樹立“智(zhi)能化(hua)(hua)工(gong)(gong)作(zuo)面(mian)不(bu)是看(kan)的，而(er)是干的”理(li)念，堅持“裝備、系統(tong)、管理(li)、素質”四并重(zhong)，統(tong)籌推進“裝備+系統(tong)”雙(shuang)(shuang)輪驅動、“管理(li)+激勵”雙(shuang)(shuang)管齊(qi)下、“培訓+實操”齊(qi)頭并進三項重(zhong)點工(gong)(gong)作(zuo)，智(zhi)能化(hua)(hua)工(gong)(gong)作(zuo)面(mian)實現常態化(hua)(hua)自動運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝(zhuang)(zhuang)備可靠(kao)是(shi)自動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)生產(chan)作業的基礎，系(xi)(xi)(xi)統穩(wen)定(ding)是(shi)工(gong)(gong)(gong)作面(mian)安全高效(xiao)運(yun)轉的關鍵(jian)。一是(shi)更(geng)換(huan)工(gong)(gong)(gong)作面(mian)采(cai)(cai)煤(mei)(mei)機(ji)。將(jiang)采(cai)(cai)煤(mei)(mei)機(ji)更(geng)換(huan)為MG500/1200-WD型智能(neng)(neng)化(hua)(hua)(hua)(hua)采(cai)(cai)煤(mei)(mei)機(ji)，具(ju)有基于互(hu)聯網的遠(yuan)程(cheng)監(jian)(jian)測(ce)、維護、故障診(zhen)斷功(gong)(gong)能(neng)(neng)，實現(xian)(xian)(xian)(xian)對(dui)滾(gun)筒高度(du)、采(cai)(cai)煤(mei)(mei)機(ji)位(wei)置(zhi)的監(jian)(jian)測(ce)和(he)記(ji)(ji)憶截割(ge)(ge)(ge)(ge)功(gong)(gong)能(neng)(neng)，特(te)別是(shi)在(zai)(zai)端頭截割(ge)(ge)(ge)(ge)作業中(zhong)(zhong)精確定(ding)位(wei)自動(dong)(dong)(dong)截割(ge)(ge)(ge)(ge)端點位(wei)置(zhi)、準確重復左右(you)滾(gun)筒截割(ge)(ge)(ge)(ge)高度(du)，實現(xian)(xian)(xian)(xian)采(cai)(cai)煤(mei)(mei)機(ji)自動(dong)(dong)(dong)控(kong)制及記(ji)(ji)憶截割(ge)(ge)(ge)(ge)功(gong)(gong)能(neng)(neng)的常態(tai)(tai)化(hua)(hua)(hua)(hua)應用(yong)(yong)(yong)，采(cai)(cai)煤(mei)(mei)機(ji)記(ji)(ji)憶截割(ge)(ge)(ge)(ge)率(lv)由(you)65%提高至90%以上(shang)。二是(shi)升級改(gai)造液(ye)(ye)壓支(zhi)(zhi)(zhi)架(jia)(jia)。樹立以液(ye)(ye)壓支(zhi)(zhi)(zhi)架(jia)(jia)為核心(xin)(xin)的頂板管理(li)理(li)念，加裝(zhuang)(zhuang)天瑪(ma)電(dian)(dian)液(ye)(ye)控(kong)制系(xi)(xi)(xi)統及相(xiang)關傳感器，更(geng)換(huan)帶(dai)位(wei)移傳感器的推移缸和(he)反(fan)沖洗(xi)(xi)濾芯，并(bing)在(zai)(zai)鄰(lin)架(jia)(jia)自動(dong)(dong)(dong)控(kong)制、成(cheng)組程(cheng)序(xu)自動(dong)(dong)(dong)控(kong)制、自動(dong)(dong)(dong)反(fan)沖洗(xi)(xi)等功(gong)(gong)能(neng)(neng)上(shang)，根據工(gong)(gong)(gong)作面(mian)實際(ji)生產(chan)工(gong)(gong)(gong)藝開發跟機(ji)自動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)程(cheng)序(xu)，實現(xian)(xian)(xian)(xian)電(dian)(dian)液(ye)(ye)控(kong)制系(xi)(xi)(xi)統及自動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)跟機(ji)功(gong)(gong)能(neng)(neng)常態(tai)(tai)化(hua)(hua)(hua)(hua)運(yun)行，支(zhi)(zhi)(zhi)架(jia)(jia)自動(dong)(dong)(dong)跟機(ji)率(lv)由(you)75%提高至95%以上(shang)。三是(shi)建(jian)設(she)工(gong)(gong)(gong)作面(mian)視(shi)頻(pin)監(jian)(jian)控(kong)系(xi)(xi)(xi)統。搭建(jian)工(gong)(gong)(gong)作面(mian)工(gong)(gong)(gong)業以太(tai)網，建(jian)設(she)視(shi)頻(pin)系(xi)(xi)(xi)統，實現(xian)(xian)(xian)(xian)了(le)(le)在(zai)(zai)順(shun)槽監(jian)(jian)控(kong)中(zhong)(zhong)心(xin)(xin)對(dui)綜采(cai)(cai)自動(dong)(dong)(dong)化(hua)(hua)(hua)(hua)設(she)備的可視(shi)化(hua)(hua)(hua)(hua)遠(yuan)程(cheng)監(jian)(jian)控(kong)和(he)在(zai)(zai)線監(jian)(jian)測(ce)功(gong)(gong)能(neng)(neng)，具(ju)備全自動(dong)(dong)(dong)控(kong)制和(he)分機(ji)自動(dong)(dong)(dong)控(kong)制兩(liang)種模(mo)式，實現(xian)(xian)(xian)(xian)了(le)(le)工(gong)(gong)(gong)作面(mian)設(she)備及視(shi)頻(pin)信息集(ji)中(zhong)(zhong)監(jian)(jian)控(kong)的常態(tai)(tai)化(hua)(hua)(hua)(hua)應用(yong)(yong)(yong)。四(si)是(shi)集(ji)成(cheng)供(gong)液(ye)(ye)系(xi)(xi)(xi)統改(gai)造。將(jiang)供(gong)液(ye)(ye)系(xi)(xi)(xi)統改(gai)進(jin)為“兩(liang)進(jin)一回”供(gong)液(ye)(ye)模(mo)式，支(zhi)(zhi)(zhi)架(jia)(jia)分段獨立供(gong)液(ye)(ye)，在(zai)(zai)生產(chan)過(guo)程(cheng)中(zhong)(zhong)，實現(xian)(xian)(xian)(xian)快速、平穩(wen)拉(la)架(jia)(jia)。采(cai)(cai)用(yong)(yong)(yong)變頻(pin)調(diao)速技術，減(jian)少(shao)機(ji)械系(xi)(xi)(xi)統沖擊，實現(xian)(xian)(xian)(xian)乳化(hua)(hua)(hua)(hua)液(ye)(ye)泵站平穩(wen)啟動(dong)(dong)(dong)；減(jian)少(shao)電(dian)(dian)磁閥卸載次數，降低噪音、節能(neng)(neng)減(jian)排。五是(shi)兩(liang)順(shun)槽取消單(dan)(dan)體(ti)支(zhi)(zhi)(zhi)護。兩(liang)巷超前(qian)采(cai)(cai)用(yong)(yong)(yong)單(dan)(dan)元支(zhi)(zhi)(zhi)架(jia)(jia)支(zhi)(zhi)(zhi)護，利用(yong)(yong)(yong)單(dan)(dan)軌吊進(jin)行挪移，提高了(le)(le)勞(lao)動(dong)(dong)(dong)作業安全系(xi)(xi)(xi)數，降低了(le)(le)職(zhi)工(gong)(gong)(gong)勞(lao)動(dong)(dong)(dong)強(qiang)度(du)。生產(chan)班(ban)由(you)16人(ren)(ren)縮(suo)減(jian)為12人(ren)(ren)，去除留巷影響實際(ji)人(ren)(ren)員(yuan)10人(ren)(ren)，將(jiang)工(gong)(gong)(gong)作面(mian)內(nei)作業人(ren)(ren)員(yuan)解放至順(shun)槽進(jin)行遠(yuan)程(cheng)監(jian)(jian)視(shi)或輔助(zhu)作業。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建立(li)適應智能(neng)(neng)化(hua)生產的管(guan)(guan)理體系(xi)是(shi)(shi)(shi)日常(chang)運行的保證。一是(shi)(shi)(shi)堅持(chi)跟班(ban)寫(xie)(xie)實(shi)。生產副總、機(ji)(ji)電副總統(tong)籌負(fu)責智能(neng)(neng)化(hua)工(gong)作(zuo)(zuo)面建設，成立(li)寫(xie)(xie)實(shi)小組(zu)，安排專(zhuan)人跟班(ban)寫(xie)(xie)實(shi)，協調解決現場問題，特別(bie)是(shi)(shi)(shi)監(jian)督采煤機(ji)(ji)司機(ji)(ji)克服操作(zuo)(zuo)隨意(yi)性，順平頂底(di)板，保證支架(jia)狀態(tai)，為采煤機(ji)(ji)記(ji)(ji)憶截割(ge)創造良好(hao)條件，減少人工(gong)干預。二是(shi)(shi)(shi)加強供液(ye)(ye)系(xi)統(tong)監(jian)管(guan)(guan)。頂板完好(hao)是(shi)(shi)(shi)工(gong)作(zuo)(zuo)面智能(neng)(neng)化(hua)運行的前提(ti)，堅持(chi)支架(jia)完好(hao)率(lv)(lv)向100%邁(mai)進，正(zheng)確使用(yong)乳(ru)化(hua)液(ye)(ye)自動配(pei)比裝(zhuang)置和反沖洗過濾(lv)，嚴(yan)格對現場凈(jing)化(hua)水裝(zhuang)置進行水質檢測，并對乳(ru)化(hua)液(ye)(ye)濃度隨時(shi)(shi)抽檢，確保液(ye)(ye)壓系(xi)統(tong)“血(xue)液(ye)(ye)”純凈(jing)。三是(shi)(shi)(shi)嚴(yan)格智能(neng)(neng)化(hua)裝(zhuang)備開機(ji)(ji)率(lv)(lv)考(kao)核(he)(he)。制定(ding)下發(fa)《智能(neng)(neng)化(hua)裝(zhuang)備開機(ji)(ji)使用(yong)率(lv)(lv)考(kao)核(he)(he)管(guan)(guan)理辦法》，每天(tian)調取設備運行曲(qu)線、支架(jia)跟機(ji)(ji)、煤機(ji)(ji)記(ji)(ji)憶截割(ge)的時(shi)(shi)間數(shu)據、自動化(hua)使用(yong)時(shi)(shi)間作(zuo)(zuo)為考(kao)核(he)(he)依據，與管(guan)(guan)理人員工(gong)資(zi)掛鉤，月度工(gong)資(zi)由(you)機(ji)(ji)電礦長審核(he)(he)后發(fa)放，保障(zhang)基層工(gong)區常(chang)態(tai)化(hua)使用(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是(shi)常態化(hua)開(kai)展崗位培(pei)訓。堅持(chi)“走(zou)出去、請進(jin)來”，先后組織專業(ye)技術人(ren)員(yuan)(yuan)及(ji)現(xian)場實(shi)(shi)操(cao)人(ren)員(yuan)(yuan)到(dao)付村煤(mei)礦(kuang)、中國礦(kuang)大等單位學(xue)(xue)習交流，抽調機電維修骨干人(ren)員(yuan)(yuan)配合(he)廠家技術人(ren)員(yuan)(yuan)進(jin)行(xing)(xing)聯合(he)調試(shi)(shi)；同時，邀請廠家技術人(ren)員(yuan)(yuan)到(dao)現(xian)場，采(cai)用理(li)(li)論(lun)與(yu)(yu)實(shi)(shi)操(cao)相結合(he)、現(xian)場學(xue)(xue)與(yu)(yu)視(shi)頻學(xue)(xue)相結合(he)的(de)培(pei)訓模(mo)式，全面(mian)(mian)提升(sheng)理(li)(li)論(lun)知(zhi)識(shi)及(ji)實(shi)(shi)踐操(cao)作(zuo)(zuo)本領，為智(zhi)能化(hua)采(cai)煤(mei)工作(zuo)(zuo)面(mian)(mian)的(de)建(jian)設和(he)運行(xing)(xing)打下了基礎(chu)。二是(shi)提升(sheng)管(guan)理(li)(li)人(ren)員(yuan)(yuan)智(zhi)能化(hua)操(cao)作(zuo)(zuo)。生產副(fu)總(zong)、機電副(fu)總(zong)及(ji)業(ye)務科(ke)室(shi)管(guan)理(li)(li)人(ren)員(yuan)(yuan)必須掌握(wo)工作(zuo)(zuo)面(mian)(mian)記憶截割及(ji)三機理(li)(li)論(lun)知(zhi)識(shi)，并能夠進(jin)行(xing)(xing)指(zhi)導性操(cao)作(zuo)(zuo)；計劃開(kai)展業(ye)務科(ke)室(shi)管(guan)理(li)(li)人(ren)員(yuan)(yuan)理(li)(li)論(lun)和(he)實(shi)(shi)操(cao)考試(shi)(shi)，嚴格落實(shi)(shi)排名獎(jiang)罰，以此推進(jin)智(zhi)能化(hua)工作(zuo)(zuo)面(mian)(mian)建(jian)設。
