郭屯煤礦牢固(gu)樹立“智能化(hua)(hua)(hua)工作(zuo)面不是(shi)看的，而(er)是(shi)干的”理念，堅持“裝備(bei)、系統、管(guan)(guan)理、素質”四(si)并重，統籌推(tui)進“裝備(bei)+系統”雙輪(lun)驅動、“管(guan)(guan)理+激(ji)勵”雙管(guan)(guan)齊下(xia)、“培訓+實(shi)操”齊頭(tou)并進三項重點工作(zuo)，智能化(hua)(hua)(hua)工作(zuo)面實(shi)現常態化(hua)(hua)(hua)自動運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝備可靠是自(zi)動(dong)化(hua)(hua)生(sheng)產作(zuo)(zuo)(zuo)業(ye)(ye)的(de)基礎(chu)，系(xi)(xi)統(tong)穩定是工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)安全高(gao)(gao)效運轉的(de)關鍵。一是更換工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)采煤(mei)機(ji)。將采煤(mei)機(ji)更換為MG500/1200-WD型智能(neng)(neng)(neng)化(hua)(hua)采煤(mei)機(ji)，具(ju)有基于互聯網(wang)的(de)遠(yuan)程監(jian)(jian)測、維(wei)護、故障診斷功(gong)能(neng)(neng)(neng)，實(shi)現對(dui)滾(gun)筒高(gao)(gao)度(du)(du)、采煤(mei)機(ji)位(wei)置(zhi)的(de)監(jian)(jian)測和(he)記(ji)憶(yi)截(jie)割(ge)功(gong)能(neng)(neng)(neng)，特別(bie)是在端頭(tou)截(jie)割(ge)作(zuo)(zuo)(zuo)業(ye)(ye)中精(jing)確(que)定位(wei)自(zi)動(dong)截(jie)割(ge)端點位(wei)置(zhi)、準確(que)重復(fu)左右滾(gun)筒截(jie)割(ge)高(gao)(gao)度(du)(du)，實(shi)現采煤(mei)機(ji)自(zi)動(dong)控(kong)(kong)(kong)(kong)(kong)制及(ji)記(ji)憶(yi)截(jie)割(ge)功(gong)能(neng)(neng)(neng)的(de)常(chang)態(tai)化(hua)(hua)應(ying)用(yong)(yong)，采煤(mei)機(ji)記(ji)憶(yi)截(jie)割(ge)率由(you)65%提高(gao)(gao)至(zhi)90%以(yi)上(shang)。二(er)是升級改造液(ye)壓(ya)支(zhi)架(jia)。樹立(li)以(yi)液(ye)壓(ya)支(zhi)架(jia)為核心(xin)的(de)頂板管理(li)理(li)念，加裝天(tian)瑪電(dian)液(ye)控(kong)(kong)(kong)(kong)(kong)制系(xi)(xi)統(tong)及(ji)相關傳感器，更換帶位(wei)移傳感器的(de)推移缸和(he)反沖洗濾芯，并在鄰架(jia)自(zi)動(dong)控(kong)(kong)(kong)(kong)(kong)制、成組程序(xu)自(zi)動(dong)控(kong)(kong)(kong)(kong)(kong)制、自(zi)動(dong)反沖洗等功(gong)能(neng)(neng)(neng)上(shang)，根據(ju)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)實(shi)際(ji)生(sheng)產工(gong)(gong)(gong)(gong)藝開發(fa)跟(gen)機(ji)自(zi)動(dong)化(hua)(hua)程序(xu)，實(shi)現電(dian)液(ye)控(kong)(kong)(kong)(kong)(kong)制系(xi)(xi)統(tong)及(ji)自(zi)動(dong)化(hua)(hua)跟(gen)機(ji)功(gong)能(neng)(neng)(neng)常(chang)態(tai)化(hua)(hua)運行，支(zhi)架(jia)自(zi)動(dong)跟(gen)機(ji)率由(you)75%提高(gao)(gao)至(zhi)95%以(yi)上(shang)。三是建設(she)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)視(shi)頻監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)系(xi)(xi)統(tong)。搭(da)建工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)工(gong)(gong)(gong)(gong)業(ye)(ye)以(yi)太網(wang)，建設(she)視(shi)頻系(xi)(xi)統(tong)，實(shi)現了(le)在順(shun)槽監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)中心(xin)對(dui)綜(zong)采自(zi)動(dong)化(hua)(hua)設(she)備的(de)可視(shi)化(hua)(hua)遠(yuan)程監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)和(he)在線監(jian)(jian)測功(gong)能(neng)(neng)(neng)，具(ju)備全自(zi)動(dong)控(kong)(kong)(kong)(kong)(kong)制和(he)分(fen)機(ji)自(zi)動(dong)控(kong)(kong)(kong)(kong)(kong)制兩種模式，實(shi)現了(le)工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)設(she)備及(ji)視(shi)頻信息集(ji)中監(jian)(jian)控(kong)(kong)(kong)(kong)(kong)的(de)常(chang)態(tai)化(hua)(hua)應(ying)用(yong)(yong)。四是集(ji)成供(gong)液(ye)系(xi)(xi)統(tong)改造。將供(gong)液(ye)系(xi)(xi)統(tong)改進(jin)(jin)為“兩進(jin)(jin)一回(hui)”供(gong)液(ye)模式，支(zhi)架(jia)分(fen)段獨(du)立(li)供(gong)液(ye)，在生(sheng)產過程中，實(shi)現快速、平穩拉(la)架(jia)。采用(yong)(yong)變頻調速技術，減(jian)少機(ji)械系(xi)(xi)統(tong)沖擊，實(shi)現乳化(hua)(hua)液(ye)泵站平穩啟動(dong)；減(jian)少電(dian)磁閥卸(xie)載次數(shu)(shu)，降低(di)噪音、節(jie)能(neng)(neng)(neng)減(jian)排。五是兩順(shun)槽取(qu)消單(dan)(dan)體支(zhi)護。兩巷超(chao)前采用(yong)(yong)單(dan)(dan)元支(zhi)架(jia)支(zhi)護，利(li)用(yong)(yong)單(dan)(dan)軌吊進(jin)(jin)行挪移，提高(gao)(gao)了(le)勞動(dong)作(zuo)(zuo)(zuo)業(ye)(ye)安全系(xi)(xi)數(shu)(shu)，降低(di)了(le)職工(gong)(gong)(gong)(gong)勞動(dong)強度(du)(du)。生(sheng)產班由(you)16人縮(suo)減(jian)為12人，去除(chu)留巷影響實(shi)際(ji)人員(yuan)10人，將工(gong)(gong)(gong)(gong)作(zuo)(zuo)(zuo)面(mian)(mian)(mian)內(nei)作(zuo)(zuo)(zuo)業(ye)(ye)人員(yuan)解放至(zhi)順(shun)槽進(jin)(jin)行遠(yuan)程監(jian)(jian)視(shi)或輔助作(zuo)(zuo)(zuo)業(ye)(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建(jian)立(li)適應智(zhi)能(neng)化(hua)(hua)(hua)(hua)生(sheng)產的管(guan)(guan)理體系(xi)(xi)是(shi)(shi)日(ri)常運(yun)行(xing)的保證(zheng)。一(yi)是(shi)(shi)堅持跟班寫(xie)(xie)實(shi)。生(sheng)產副(fu)總、機(ji)電副(fu)總統籌負(fu)責智(zhi)能(neng)化(hua)(hua)(hua)(hua)工作(zuo)面建(jian)設(she)，成立(li)寫(xie)(xie)實(shi)小組(zu)，安(an)排(pai)專人(ren)(ren)跟班寫(xie)(xie)實(shi)，協調解決現(xian)場(chang)問題，特別是(shi)(shi)監督采煤機(ji)司機(ji)克服操作(zuo)隨意性，順平頂底板，保證(zheng)支架(jia)狀態(tai)，為采煤機(ji)記憶截割創造(zao)良好條件，減少(shao)人(ren)(ren)工干預。二(er)是(shi)(shi)加強(qiang)供(gong)液(ye)系(xi)(xi)統監管(guan)(guan)。頂板完(wan)好是(shi)(shi)工作(zuo)面智(zhi)能(neng)化(hua)(hua)(hua)(hua)運(yun)行(xing)的前提(ti)，堅持支架(jia)完(wan)好率向100%邁進(jin)，正確使用(yong)(yong)乳(ru)化(hua)(hua)(hua)(hua)液(ye)自動配比裝(zhuang)置和反沖洗(xi)過濾(lv)，嚴格對(dui)現(xian)場(chang)凈化(hua)(hua)(hua)(hua)水裝(zhuang)置進(jin)行(xing)水質檢測，并(bing)對(dui)乳(ru)化(hua)(hua)(hua)(hua)液(ye)濃度隨時(shi)抽檢，確保液(ye)壓系(xi)(xi)統“血液(ye)”純凈。三(san)是(shi)(shi)嚴格智(zhi)能(neng)化(hua)(hua)(hua)(hua)裝(zhuang)備開(kai)機(ji)率考(kao)(kao)核(he)。制定(ding)下(xia)發(fa)《智(zhi)能(neng)化(hua)(hua)(hua)(hua)裝(zhuang)備開(kai)機(ji)使用(yong)(yong)率考(kao)(kao)核(he)管(guan)(guan)理辦法》，每(mei)天調取(qu)設(she)備運(yun)行(xing)曲線、支架(jia)跟機(ji)、煤機(ji)記憶截割的時(shi)間(jian)數據、自動化(hua)(hua)(hua)(hua)使用(yong)(yong)時(shi)間(jian)作(zuo)為考(kao)(kao)核(he)依據，與管(guan)(guan)理人(ren)(ren)員(yuan)工資掛鉤(gou)，月度工資由機(ji)電礦長審核(he)后發(fa)放，保障基層工區常態(tai)化(hua)(hua)(hua)(hua)使用(yong)(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是(shi)(shi)常(chang)態化開展(zhan)崗位培(pei)(pei)訓(xun)。堅(jian)持(chi)“走出去、請進(jin)(jin)來”，先后組織專業技(ji)(ji)術人(ren)(ren)(ren)員(yuan)(yuan)及現(xian)場實操(cao)人(ren)(ren)(ren)員(yuan)(yuan)到(dao)付村(cun)煤礦、中國礦大(da)等(deng)單位學(xue)習交流，抽調機(ji)(ji)電維修骨干人(ren)(ren)(ren)員(yuan)(yuan)配合(he)(he)廠(chang)家技(ji)(ji)術人(ren)(ren)(ren)員(yuan)(yuan)進(jin)(jin)行聯合(he)(he)調試(shi)；同時(shi)，邀請廠(chang)家技(ji)(ji)術人(ren)(ren)(ren)員(yuan)(yuan)到(dao)現(xian)場，采(cai)(cai)用理(li)(li)(li)論(lun)與(yu)實操(cao)相結合(he)(he)、現(xian)場學(xue)與(yu)視(shi)頻學(xue)相結合(he)(he)的培(pei)(pei)訓(xun)模(mo)式，全面(mian)(mian)提升(sheng)理(li)(li)(li)論(lun)知識及實踐操(cao)作(zuo)本領，為智(zhi)能(neng)化采(cai)(cai)煤工(gong)作(zuo)面(mian)(mian)的建設和(he)(he)運行打下了基礎(chu)。二是(shi)(shi)提升(sheng)管理(li)(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)智(zhi)能(neng)化操(cao)作(zuo)。生產副總、機(ji)(ji)電副總及業務科室(shi)管理(li)(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)必須(xu)掌握(wo)工(gong)作(zuo)面(mian)(mian)記憶截割及三機(ji)(ji)理(li)(li)(li)論(lun)知識，并(bing)能(neng)夠進(jin)(jin)行指(zhi)導性(xing)操(cao)作(zuo)；計劃開展(zhan)業務科室(shi)管理(li)(li)(li)人(ren)(ren)(ren)員(yuan)(yuan)理(li)(li)(li)論(lun)和(he)(he)實操(cao)考試(shi)，嚴格落實排名獎罰，以此推進(jin)(jin)智(zhi)能(neng)化工(gong)作(zuo)面(mian)(mian)建設。
