郭屯煤礦(kuang)牢固樹立“智能化(hua)(hua)工作面不是(shi)看的，而是(shi)干(gan)的”理念，堅持“裝(zhuang)備(bei)、系統(tong)、管理、素(su)質”四并重，統(tong)籌推進(jin)“裝(zhuang)備(bei)+系統(tong)”雙輪驅動(dong)(dong)、“管理+激(ji)勵”雙管齊下、“培訓+實(shi)操”齊頭并進(jin)三項重點工作，智能化(hua)(hua)工作面實(shi)現常態化(hua)(hua)自動(dong)(dong)運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝備(bei)(bei)可(ke)靠是(shi)(shi)(shi)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)化(hua)(hua)(hua)生產作(zuo)(zuo)(zuo)業(ye)(ye)的(de)(de)(de)(de)(de)(de)基(ji)礎，系統(tong)穩(wen)(wen)定是(shi)(shi)(shi)工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)安(an)全高(gao)效運轉的(de)(de)(de)(de)(de)(de)關(guan)鍵。一是(shi)(shi)(shi)更(geng)換工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)采(cai)煤(mei)(mei)機(ji)。將采(cai)煤(mei)(mei)機(ji)更(geng)換為MG500/1200-WD型智能(neng)(neng)(neng)化(hua)(hua)(hua)采(cai)煤(mei)(mei)機(ji)，具有(you)基(ji)于互聯網的(de)(de)(de)(de)(de)(de)遠程(cheng)監(jian)測、維護、故障診斷功能(neng)(neng)(neng)，實(shi)現對(dui)滾筒(tong)高(gao)度(du)、采(cai)煤(mei)(mei)機(ji)位(wei)置(zhi)的(de)(de)(de)(de)(de)(de)監(jian)測和(he)(he)(he)記(ji)憶截割(ge)(ge)功能(neng)(neng)(neng)，特別是(shi)(shi)(shi)在端頭截割(ge)(ge)作(zuo)(zuo)(zuo)業(ye)(ye)中精確定位(wei)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)截割(ge)(ge)端點位(wei)置(zhi)、準確重復左(zuo)右滾筒(tong)截割(ge)(ge)高(gao)度(du)，實(shi)現采(cai)煤(mei)(mei)機(ji)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制及記(ji)憶截割(ge)(ge)功能(neng)(neng)(neng)的(de)(de)(de)(de)(de)(de)常態化(hua)(hua)(hua)應用，采(cai)煤(mei)(mei)機(ji)記(ji)憶截割(ge)(ge)率由(you)65%提高(gao)至90%以(yi)上。二是(shi)(shi)(shi)升級改造液(ye)(ye)(ye)壓(ya)支(zhi)(zhi)(zhi)架(jia)。樹立以(yi)液(ye)(ye)(ye)壓(ya)支(zhi)(zhi)(zhi)架(jia)為核心的(de)(de)(de)(de)(de)(de)頂板管理(li)理(li)念，加裝天瑪(ma)電液(ye)(ye)(ye)控(kong)(kong)(kong)制系統(tong)及相關(guan)傳(chuan)感器(qi)，更(geng)換帶位(wei)移傳(chuan)感器(qi)的(de)(de)(de)(de)(de)(de)推(tui)移缸和(he)(he)(he)反沖洗濾芯，并在鄰架(jia)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制、成(cheng)組程(cheng)序(xu)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制、自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)反沖洗等功能(neng)(neng)(neng)上，根(gen)據工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)實(shi)際生產工(gong)藝開發跟(gen)機(ji)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)化(hua)(hua)(hua)程(cheng)序(xu)，實(shi)現電液(ye)(ye)(ye)控(kong)(kong)(kong)制系統(tong)及自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)化(hua)(hua)(hua)跟(gen)機(ji)功能(neng)(neng)(neng)常態化(hua)(hua)(hua)運行，支(zhi)(zhi)(zhi)架(jia)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)跟(gen)機(ji)率由(you)75%提高(gao)至95%以(yi)上。三是(shi)(shi)(shi)建設(she)工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)視頻(pin)(pin)監(jian)控(kong)(kong)(kong)系統(tong)。搭建工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)工(gong)業(ye)(ye)以(yi)太網，建設(she)視頻(pin)(pin)系統(tong)，實(shi)現了(le)在順(shun)槽監(jian)控(kong)(kong)(kong)中心對(dui)綜采(cai)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)化(hua)(hua)(hua)設(she)備(bei)(bei)的(de)(de)(de)(de)(de)(de)可(ke)視化(hua)(hua)(hua)遠程(cheng)監(jian)控(kong)(kong)(kong)和(he)(he)(he)在線監(jian)測功能(neng)(neng)(neng)，具備(bei)(bei)全自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制和(he)(he)(he)分機(ji)自(zi)(zi)(zi)(zi)(zi)動(dong)(dong)(dong)(dong)控(kong)(kong)(kong)制兩(liang)(liang)(liang)種模式，實(shi)現了(le)工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)設(she)備(bei)(bei)及視頻(pin)(pin)信息集(ji)中監(jian)控(kong)(kong)(kong)的(de)(de)(de)(de)(de)(de)常態化(hua)(hua)(hua)應用。四是(shi)(shi)(shi)集(ji)成(cheng)供液(ye)(ye)(ye)系統(tong)改造。將供液(ye)(ye)(ye)系統(tong)改進(jin)(jin)為“兩(liang)(liang)(liang)進(jin)(jin)一回”供液(ye)(ye)(ye)模式，支(zhi)(zhi)(zhi)架(jia)分段獨立供液(ye)(ye)(ye)，在生產過(guo)程(cheng)中，實(shi)現快速(su)、平穩(wen)(wen)拉架(jia)。采(cai)用變頻(pin)(pin)調(diao)速(su)技術，減少機(ji)械系統(tong)沖擊(ji)，實(shi)現乳化(hua)(hua)(hua)液(ye)(ye)(ye)泵(beng)站平穩(wen)(wen)啟動(dong)(dong)(dong)(dong)；減少電磁閥卸載次數，降低噪音(yin)、節能(neng)(neng)(neng)減排。五是(shi)(shi)(shi)兩(liang)(liang)(liang)順(shun)槽取消單(dan)體支(zhi)(zhi)(zhi)護。兩(liang)(liang)(liang)巷(xiang)超前采(cai)用單(dan)元支(zhi)(zhi)(zhi)架(jia)支(zhi)(zhi)(zhi)護，利用單(dan)軌吊(diao)進(jin)(jin)行挪移，提高(gao)了(le)勞動(dong)(dong)(dong)(dong)作(zuo)(zuo)(zuo)業(ye)(ye)安(an)全系數，降低了(le)職工(gong)勞動(dong)(dong)(dong)(dong)強度(du)。生產班由(you)16人(ren)(ren)縮減為12人(ren)(ren)，去除留(liu)巷(xiang)影響(xiang)實(shi)際人(ren)(ren)員10人(ren)(ren)，將工(gong)作(zuo)(zuo)(zuo)面(mian)(mian)內作(zuo)(zuo)(zuo)業(ye)(ye)人(ren)(ren)員解放至順(shun)槽進(jin)(jin)行遠程(cheng)監(jian)視或(huo)輔助作(zuo)(zuo)(zuo)業(ye)(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建立適應(ying)智能(neng)化(hua)(hua)生產的(de)管(guan)理(li)體系(xi)是(shi)日常運(yun)行(xing)的(de)保證。一(yi)是(shi)堅持(chi)跟班(ban)寫(xie)實。生產副(fu)總、機(ji)電(dian)副(fu)總統籌負責(ze)智能(neng)化(hua)(hua)工(gong)(gong)(gong)作面(mian)建設(she)，成(cheng)立寫(xie)實小(xiao)組，安排專人(ren)跟班(ban)寫(xie)實，協調(diao)解決現場問題(ti)，特別是(shi)監督(du)采煤機(ji)司(si)機(ji)克服操作隨意性，順平頂(ding)底(di)板(ban)，保證支架(jia)狀態，為(wei)采煤機(ji)記憶(yi)(yi)截割(ge)創造良(liang)好條件，減少人(ren)工(gong)(gong)(gong)干預。二(er)是(shi)加強(qiang)供液系(xi)統監管(guan)。頂(ding)板(ban)完(wan)好是(shi)工(gong)(gong)(gong)作面(mian)智能(neng)化(hua)(hua)運(yun)行(xing)的(de)前提(ti)，堅持(chi)支架(jia)完(wan)好率(lv)向100%邁進，正(zheng)確使(shi)(shi)用(yong)乳(ru)化(hua)(hua)液自動配(pei)比(bi)裝(zhuang)(zhuang)置和反沖洗過濾，嚴格對現場凈化(hua)(hua)水(shui)裝(zhuang)(zhuang)置進行(xing)水(shui)質檢測，并對乳(ru)化(hua)(hua)液濃度(du)(du)隨時抽檢，確保液壓(ya)系(xi)統“血(xue)液”純凈。三是(shi)嚴格智能(neng)化(hua)(hua)裝(zhuang)(zhuang)備開機(ji)率(lv)考(kao)核。制定(ding)下(xia)發《智能(neng)化(hua)(hua)裝(zhuang)(zhuang)備開機(ji)使(shi)(shi)用(yong)率(lv)考(kao)核管(guan)理(li)辦法》，每天(tian)調(diao)取設(she)備運(yun)行(xing)曲線、支架(jia)跟機(ji)、煤機(ji)記憶(yi)(yi)截割(ge)的(de)時間數據、自動化(hua)(hua)使(shi)(shi)用(yong)時間作為(wei)考(kao)核依據，與管(guan)理(li)人(ren)員(yuan)工(gong)(gong)(gong)資掛(gua)鉤，月度(du)(du)工(gong)(gong)(gong)資由機(ji)電(dian)礦長審核后(hou)發放，保障基(ji)層工(gong)(gong)(gong)區常態化(hua)(hua)使(shi)(shi)用(yong)。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是(shi)常(chang)態(tai)化開展(zhan)崗位(wei)(wei)培(pei)訓(xun)。堅(jian)持“走出(chu)去、請進來(lai)”，先(xian)后組織專業技(ji)(ji)術(shu)人(ren)(ren)(ren)員(yuan)(yuan)及現場(chang)實操(cao)人(ren)(ren)(ren)員(yuan)(yuan)到(dao)付村煤礦、中國礦大等單位(wei)(wei)學(xue)習交流，抽調(diao)機(ji)電維修骨干(gan)人(ren)(ren)(ren)員(yuan)(yuan)配合(he)廠家技(ji)(ji)術(shu)人(ren)(ren)(ren)員(yuan)(yuan)進行聯(lian)合(he)調(diao)試(shi)；同時，邀(yao)請廠家技(ji)(ji)術(shu)人(ren)(ren)(ren)員(yuan)(yuan)到(dao)現場(chang)，采用(yong)理(li)論(lun)與實操(cao)相結合(he)、現場(chang)學(xue)與視頻學(xue)相結合(he)的培(pei)訓(xun)模式，全面(mian)(mian)提(ti)升(sheng)理(li)論(lun)知識及實踐操(cao)作本領(ling)，為(wei)智能(neng)化采煤工作面(mian)(mian)的建(jian)設和運行打下(xia)了基(ji)礎。二是(shi)提(ti)升(sheng)管(guan)理(li)人(ren)(ren)(ren)員(yuan)(yuan)智能(neng)化操(cao)作。生產副總、機(ji)電副總及業務(wu)科室(shi)管(guan)理(li)人(ren)(ren)(ren)員(yuan)(yuan)必須掌(zhang)握工作面(mian)(mian)記憶截(jie)割及三(san)機(ji)理(li)論(lun)知識，并(bing)能(neng)夠(gou)進行指導性(xing)操(cao)作；計(ji)劃開展(zhan)業務(wu)科室(shi)管(guan)理(li)人(ren)(ren)(ren)員(yuan)(yuan)理(li)論(lun)和實操(cao)考試(shi)，嚴格落實排名獎罰(fa)，以此推進智能(neng)化工作面(mian)(mian)建(jian)設。
