郭(guo)屯煤礦牢固樹立“智能化工作面不是看(kan)的，而(er)是干的”理(li)(li)念，堅持“裝(zhuang)備、系統、管(guan)理(li)(li)、素質”四并(bing)重，統籌推進“裝(zhuang)備+系統”雙輪驅動、“管(guan)理(li)(li)+激勵”雙管(guan)齊下(xia)、“培(pei)訓+實操”齊頭(tou)并(bing)進三項重點工作，智能化工作面實現常(chang)態化自(zi)動運行。
一、“裝備+系統”雙輪驅動，全力推進工作面智能化升級
裝備(bei)可靠是(shi)(shi)(shi)自(zi)動(dong)(dong)化(hua)(hua)(hua)生(sheng)(sheng)產(chan)作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)的(de)(de)(de)(de)基(ji)(ji)礎，系(xi)統(tong)穩(wen)定是(shi)(shi)(shi)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)安全(quan)(quan)高(gao)效運轉的(de)(de)(de)(de)關鍵。一(yi)是(shi)(shi)(shi)更(geng)換(huan)工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)采(cai)(cai)(cai)(cai)煤(mei)機(ji)。將采(cai)(cai)(cai)(cai)煤(mei)機(ji)更(geng)換(huan)為(wei)MG500/1200-WD型智能(neng)(neng)化(hua)(hua)(hua)采(cai)(cai)(cai)(cai)煤(mei)機(ji)，具有(you)基(ji)(ji)于(yu)互(hu)聯網(wang)的(de)(de)(de)(de)遠(yuan)程(cheng)監(jian)(jian)測(ce)、維護(hu)、故障診斷(duan)功(gong)能(neng)(neng)，實(shi)現(xian)(xian)(xian)對(dui)滾筒(tong)高(gao)度(du)(du)、采(cai)(cai)(cai)(cai)煤(mei)機(ji)位置的(de)(de)(de)(de)監(jian)(jian)測(ce)和記(ji)(ji)憶(yi)截(jie)(jie)割功(gong)能(neng)(neng)，特別是(shi)(shi)(shi)在(zai)(zai)(zai)端頭截(jie)(jie)割作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)中(zhong)精(jing)確定位自(zi)動(dong)(dong)截(jie)(jie)割端點(dian)位置、準(zhun)確重復左右滾筒(tong)截(jie)(jie)割高(gao)度(du)(du)，實(shi)現(xian)(xian)(xian)采(cai)(cai)(cai)(cai)煤(mei)機(ji)自(zi)動(dong)(dong)控(kong)制及記(ji)(ji)憶(yi)截(jie)(jie)割功(gong)能(neng)(neng)的(de)(de)(de)(de)常態化(hua)(hua)(hua)應(ying)用(yong)(yong)，采(cai)(cai)(cai)(cai)煤(mei)機(ji)記(ji)(ji)憶(yi)截(jie)(jie)割率由65%提(ti)高(gao)至(zhi)90%以上。二是(shi)(shi)(shi)升(sheng)級(ji)改(gai)造液(ye)(ye)(ye)壓(ya)支架(jia)(jia)。樹(shu)立(li)(li)以液(ye)(ye)(ye)壓(ya)支架(jia)(jia)為(wei)核心(xin)的(de)(de)(de)(de)頂板(ban)管理(li)理(li)念(nian)，加裝天瑪電液(ye)(ye)(ye)控(kong)制系(xi)統(tong)及相關傳感(gan)器(qi)，更(geng)換(huan)帶位移(yi)傳感(gan)器(qi)的(de)(de)(de)(de)推移(yi)缸和反(fan)(fan)沖洗濾芯，并在(zai)(zai)(zai)鄰架(jia)(jia)自(zi)動(dong)(dong)控(kong)制、成(cheng)(cheng)組程(cheng)序自(zi)動(dong)(dong)控(kong)制、自(zi)動(dong)(dong)反(fan)(fan)沖洗等功(gong)能(neng)(neng)上，根據工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)實(shi)際生(sheng)(sheng)產(chan)工(gong)藝開(kai)發跟(gen)(gen)機(ji)自(zi)動(dong)(dong)化(hua)(hua)(hua)程(cheng)序，實(shi)現(xian)(xian)(xian)電液(ye)(ye)(ye)控(kong)制系(xi)統(tong)及自(zi)動(dong)(dong)化(hua)(hua)(hua)跟(gen)(gen)機(ji)功(gong)能(neng)(neng)常態化(hua)(hua)(hua)運行(xing)(xing)，支架(jia)(jia)自(zi)動(dong)(dong)跟(gen)(gen)機(ji)率由75%提(ti)高(gao)至(zhi)95%以上。三(san)是(shi)(shi)(shi)建設工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)視頻(pin)監(jian)(jian)控(kong)系(xi)統(tong)。搭(da)建工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)工(gong)業(ye)(ye)(ye)以太網(wang)，建設視頻(pin)系(xi)統(tong)，實(shi)現(xian)(xian)(xian)了在(zai)(zai)(zai)順槽監(jian)(jian)控(kong)中(zhong)心(xin)對(dui)綜采(cai)(cai)(cai)(cai)自(zi)動(dong)(dong)化(hua)(hua)(hua)設備(bei)的(de)(de)(de)(de)可視化(hua)(hua)(hua)遠(yuan)程(cheng)監(jian)(jian)控(kong)和在(zai)(zai)(zai)線監(jian)(jian)測(ce)功(gong)能(neng)(neng)，具備(bei)全(quan)(quan)自(zi)動(dong)(dong)控(kong)制和分機(ji)自(zi)動(dong)(dong)控(kong)制兩種(zhong)模式，實(shi)現(xian)(xian)(xian)了工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)設備(bei)及視頻(pin)信息集(ji)中(zhong)監(jian)(jian)控(kong)的(de)(de)(de)(de)常態化(hua)(hua)(hua)應(ying)用(yong)(yong)。四是(shi)(shi)(shi)集(ji)成(cheng)(cheng)供液(ye)(ye)(ye)系(xi)統(tong)改(gai)造。將供液(ye)(ye)(ye)系(xi)統(tong)改(gai)進(jin)為(wei)“兩進(jin)一(yi)回”供液(ye)(ye)(ye)模式，支架(jia)(jia)分段獨立(li)(li)供液(ye)(ye)(ye)，在(zai)(zai)(zai)生(sheng)(sheng)產(chan)過(guo)程(cheng)中(zhong)，實(shi)現(xian)(xian)(xian)快(kuai)速(su)、平(ping)穩(wen)拉架(jia)(jia)。采(cai)(cai)(cai)(cai)用(yong)(yong)變(bian)頻(pin)調速(su)技(ji)術，減少機(ji)械系(xi)統(tong)沖擊(ji)，實(shi)現(xian)(xian)(xian)乳化(hua)(hua)(hua)液(ye)(ye)(ye)泵站(zhan)平(ping)穩(wen)啟(qi)動(dong)(dong)；減少電磁閥卸載次數(shu)，降(jiang)低(di)噪音、節能(neng)(neng)減排。五是(shi)(shi)(shi)兩順槽取(qu)消單體支護(hu)。兩巷超前采(cai)(cai)(cai)(cai)用(yong)(yong)單元支架(jia)(jia)支護(hu)，利(li)用(yong)(yong)單軌吊進(jin)行(xing)(xing)挪移(yi)，提(ti)高(gao)了勞動(dong)(dong)作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)安全(quan)(quan)系(xi)數(shu)，降(jiang)低(di)了職工(gong)勞動(dong)(dong)強(qiang)度(du)(du)。生(sheng)(sheng)產(chan)班由16人縮減為(wei)12人，去(qu)除留巷影響實(shi)際人員(yuan)10人，將工(gong)作(zuo)(zuo)(zuo)(zuo)面(mian)內作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)人員(yuan)解放(fang)至(zhi)順槽進(jin)行(xing)(xing)遠(yuan)程(cheng)監(jian)(jian)視或(huo)輔助作(zuo)(zuo)(zuo)(zuo)業(ye)(ye)(ye)。
二、“管理+激勵”雙管齊下，全方位提升現場管理質效
建(jian)(jian)立(li)適應(ying)智(zhi)能(neng)化(hua)(hua)(hua)生(sheng)產的管理(li)體系(xi)是(shi)日常運行(xing)的保(bao)證(zheng)。一是(shi)堅持跟班寫實(shi)(shi)。生(sheng)產副(fu)總(zong)、機(ji)(ji)(ji)電副(fu)總(zong)統(tong)籌負責智(zhi)能(neng)化(hua)(hua)(hua)工(gong)(gong)作(zuo)面建(jian)(jian)設，成立(li)寫實(shi)(shi)小組(zu)，安排(pai)專人(ren)跟班寫實(shi)(shi)，協調解決現場(chang)問題，特別(bie)是(shi)監(jian)督采煤機(ji)(ji)(ji)司機(ji)(ji)(ji)克服操(cao)作(zuo)隨(sui)(sui)意性，順平頂(ding)底板，保(bao)證(zheng)支架(jia)狀(zhuang)態(tai)，為(wei)采煤機(ji)(ji)(ji)記憶(yi)截割(ge)(ge)創造良好(hao)(hao)條(tiao)件(jian)，減(jian)少人(ren)工(gong)(gong)干預(yu)。二是(shi)加強(qiang)供液系(xi)統(tong)監(jian)管。頂(ding)板完好(hao)(hao)是(shi)工(gong)(gong)作(zuo)面智(zhi)能(neng)化(hua)(hua)(hua)運行(xing)的前提，堅持支架(jia)完好(hao)(hao)率向(xiang)100%邁進，正確使(shi)用乳(ru)化(hua)(hua)(hua)液自動配比裝(zhuang)置(zhi)和反(fan)沖洗過濾，嚴格(ge)對(dui)現場(chang)凈(jing)化(hua)(hua)(hua)水(shui)裝(zhuang)置(zhi)進行(xing)水(shui)質檢測，并對(dui)乳(ru)化(hua)(hua)(hua)液濃度(du)隨(sui)(sui)時抽檢，確保(bao)液壓系(xi)統(tong)“血液”純凈(jing)。三是(shi)嚴格(ge)智(zhi)能(neng)化(hua)(hua)(hua)裝(zhuang)備開機(ji)(ji)(ji)率考核。制定(ding)下發(fa)《智(zhi)能(neng)化(hua)(hua)(hua)裝(zhuang)備開機(ji)(ji)(ji)使(shi)用率考核管理(li)辦法》，每天(tian)調取設備運行(xing)曲(qu)線(xian)、支架(jia)跟機(ji)(ji)(ji)、煤機(ji)(ji)(ji)記憶(yi)截割(ge)(ge)的時間(jian)數據、自動化(hua)(hua)(hua)使(shi)用時間(jian)作(zuo)為(wei)考核依據，與管理(li)人(ren)員(yuan)工(gong)(gong)資(zi)掛鉤(gou)，月度(du)工(gong)(gong)資(zi)由機(ji)(ji)(ji)電礦長(chang)審核后發(fa)放，保(bao)障(zhang)基層工(gong)(gong)區常態(tai)化(hua)(hua)(hua)使(shi)用。
三、“培訓+實操”齊頭并進，打造一支高素質智能化隊伍培養懂原理、會操作、能維修的復合型人才是保證工作面智能化穩定運行的重要保障。一是(shi)常態化開展崗(gang)位培(pei)訓。堅持(chi)“走出去、請進來(lai)”，先后組織專業(ye)(ye)技術人(ren)(ren)員(yuan)及現(xian)(xian)場(chang)實(shi)操(cao)(cao)(cao)人(ren)(ren)員(yuan)到(dao)付村煤礦、中國礦大等單位學習交流，抽調(diao)機電維(wei)修骨干人(ren)(ren)員(yuan)配(pei)合(he)廠(chang)(chang)家技術人(ren)(ren)員(yuan)進行聯合(he)調(diao)試(shi)；同(tong)時，邀請廠(chang)(chang)家技術人(ren)(ren)員(yuan)到(dao)現(xian)(xian)場(chang)，采用理(li)(li)論(lun)與(yu)實(shi)操(cao)(cao)(cao)相(xiang)結合(he)、現(xian)(xian)場(chang)學與(yu)視頻學相(xiang)結合(he)的培(pei)訓模式，全面(mian)提升理(li)(li)論(lun)知識及實(shi)踐操(cao)(cao)(cao)作本領，為(wei)智能(neng)化采煤工(gong)作面(mian)的建設和運行打(da)下了(le)基礎。二是(shi)提升管(guan)(guan)理(li)(li)人(ren)(ren)員(yuan)智能(neng)化操(cao)(cao)(cao)作。生產副(fu)總、機電副(fu)總及業(ye)(ye)務(wu)科室管(guan)(guan)理(li)(li)人(ren)(ren)員(yuan)必須掌握工(gong)作面(mian)記(ji)憶截割及三機理(li)(li)論(lun)知識，并能(neng)夠進行指導(dao)性操(cao)(cao)(cao)作；計劃(hua)開展業(ye)(ye)務(wu)科室管(guan)(guan)理(li)(li)人(ren)(ren)員(yuan)理(li)(li)論(lun)和實(shi)操(cao)(cao)(cao)考試(shi)，嚴格落(luo)實(shi)排名(ming)獎(jiang)罰，以此(ci)推(tui)進智能(neng)化工(gong)作面(mian)建設。
