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山能訊 近日(ri),地處延安(an)的臨礦(kuang)集(ji)團永明礦(kuang)通(tong)過現場環環寫實(shi),找準制(zhi)約高效采煤的難點和癥結(jie),打破原有(you)思(si)維定式,在5煤工(gong)(gong)(gong)作(zuo)面率(lv)先實(shi)現單(dan)班單(dan)面生產(chan),人(ren)(ren)均工(gong)(gong)(gong)效42.06噸(dun)/工(gong)(gong)(gong),同比提高41%,人(ren)(ren)員(yuan)減少19人(ren)(ren)左右,創效過千(qian)萬元,實(shi)現了集(ji)約化安(an)全高效生產(chan)。
他(ta)們大(da)力推行“三減三提”和設(she)備升級(ji),自主(zhu)創(chuang)新改造單軌吊式電(dian)纜滑車、皮帶自移機尾(wei)、邁步自移式超前支架、支架增設(she)抬底(di)缸,升級(ji)安裝了純凈水處理與恒(heng)壓供水系統,完成了采煤機更換搖臂、液(ye)壓支架更換液(ye)壓元件等一系列設(she)備升級(ji)改造項(xiang)目(mu)。皮帶負荷率由(you)54.56%提高66.54%,設(she)備開機率由(you)70.1提高80%。
采(cai)掘(jue)先行,設(she)計(ji)(ji)為(wei)本。他(ta)們(men)對采(cai)掘(jue)工(gong)作(zuo)面(mian)設(she)計(ji)(ji)進(jin)(jin)行優(you)化,積極探索沿(yan)空(kong)留巷(xiang)新模式,采(cai)用產(chan)氣具非爆破預(yu)裂切頂沿(yan)空(kong)留巷(xiang)技術(shu),由(you)年(nian)初4個(ge)掘(jue)進(jin)(jin)頭降為(wei)2個(ge)掘(jue)進(jin)(jin)頭,每個(ge)工(gong)作(zuo)面(mian)可減少掘(jue)進(jin)(jin)進(jin)(jin)尺(chi)約900米,減少施(shi)工(gong)時(shi)(shi)間(jian)2.2個(ge)月(yue)(yue),增加單個(ge)工(gong)作(zuo)面(mian)儲量4.83萬(wan)噸(dun),多(duo)回(hui)收(shou)煤(mei)炭0.31萬(wan)噸(dun)。同時(shi)(shi),延長工(gong)作(zuo)面(mian)服(fu)務時(shi)(shi)間(jian)2.1月(yue)(yue),每年(nian)減少工(gong)作(zuo)面(mian)搬家1次(ci),萬(wan)噸(dun)掘(jue)進(jin)(jin)率由(you)164.4m/wt降低(di)為(wei)82.9m/wt。按照當前煤(mei)炭價格計(ji)(ji)算,預(yu)計(ji)(ji)單個(ge)工(gong)作(zuo)面(mian)可增加直(zhi)接收(shou)益406.3萬(wan)元。通過(guo)采(cai)掘(jue)設(she)計(ji)(ji)調(diao)優(you)與沿(yan)空(kong)留巷(xiang)新技術(shu)應用等一(yi)系列舉措,保障了礦井安全穩定(ding)發展。
針對綜采工(gong)(gong)(gong)(gong)(gong)區(qu)職工(gong)(gong)(gong)(gong)(gong)混合編制且(qie)對綜采工(gong)(gong)(gong)(gong)(gong)藝生(sheng)疏(shu)的實(shi)際,該礦重新進行(xing)組合優(you)化(hua)(hua)(hua),充分(fen)利用(yong)(yong)“師帶徒(tu)”“點(dian)帶面(mian)(mian)”“技術比武”“生(sheng)產會戰”等正面(mian)(mian)激勵手(shou)段,將區(qu)長(chang)當隊(dui)長(chang)用(yong)(yong),隊(dui)長(chang)當班(ban)長(chang)用(yong)(yong),不斷提高(gao)作(zuo)(zuo)業(ye)人(ren)員(yuan)(yuan)的操(cao)作(zuo)(zuo)技能和(he)技術力(li)量(liang),達到了(le)減人(ren)員(yuan)(yuan)、減班(ban)次、不減產量(liang)的新格局。實(shi)現集約化(hua)(hua)(hua)生(sheng)產后,他(ta)們抽(chou)調15人(ren)組建專業(ye)化(hua)(hua)(hua)隊(dui)伍,負責礦井工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)面(mian)(mian)的安(an)(an)裝回撤和(he)安(an)(an)全生(sheng)產標準化(hua)(hua)(hua)的整改工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo),廢(fei)除了(le)工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)面(mian)(mian)安(an)(an)撤由外委(wei)隊(dui)伍施工(gong)(gong)(gong)(gong)(gong)的狀(zhuang)況,還創造了(le)16天(tian)圓(yuan)滿完成安(an)(an)撤任(ren)務,比預期提前4天(tian)和(he)日(ri)回撤20架、安(an)(an)裝19架的紀錄。截至目前,該專業(ye)化(hua)(hua)(hua)隊(dui)伍已(yi)安(an)(an)全高(gao)質量(liang)完成礦井工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)面(mian)(mian)安(an)(an)裝5個、回撤工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)面(mian)(mian)3個的任(ren)務,較原外委(wei)安(an)(an)撤施工(gong)(gong)(gong)(gong)(gong)隊(dui)伍8個工(gong)(gong)(gong)(gong)(gong)作(zuo)(zuo)面(mian)(mian),可創效(xiao)近400萬(wan)元。2021年5煤人(ren)均(jun)工(gong)(gong)(gong)(gong)(gong)效(xiao)42.06噸/工(gong)(gong)(gong)(gong)(gong),同(tong)比2020年29.8噸/工(gong)(gong)(gong)(gong)(gong),提高(gao)了(le)41%,人(ren)員(yuan)(yuan)減少了(le)19人(ren)左右。
通(tong)過“三(san)減(jian)三(san)提(ti)”,各項目(mu)實(shi)施(shi)和(he)安(an)全生(sheng)產工作寫實(shi)制度,大力推動“機械化(hua)換人(ren)、自動化(hua)減(jian)人(ren)、提(ti)效減(jian)人(ren)”戰(zhan)略(lve),預(yu)計全年減(jian)員37人(ren),實(shi)現(xian)全礦井(jing)400人(ren)目(mu)標(biao)。